Synthetic Diamond Powder Making Machine

Short Description:

When utilizing a 5-axis machining center, the efficiency of processing is thrice as much as that of the soil boring machine, while the accuracy of processing is over tenfold compared to the soil boring machine.

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Advanced Tech

This makes it more convenient to assemble and reduces the requirements for tooling technicians.The high-precision processing apparatus operates in a stable manner, with negligible anvils consumption, and the equipment's service life is 30% greater than that of other companies in the same industry, resulting in approximately 50% savings in diamond production expenses. The identical type of equipment offers a larger cavity, an expanded usable anvils surface, and a production capacity that is 20% higher than the rest of the industry.The entirety of the equipment components adheres to standardized specifications, enabling interchangeability. This disrupts the industry norms and serves as a guideline for the establishment of industry-wide standards.

HPHT Machine Advantage

The accuracy in processing is remarkably high, with a precision of 5μm, making assembly effortless and ensuring excellent stability.

The machine possesses a spacious cavity and an extensive usable surface area for the anvil, capable of accommodating large-scale operations.

Furthermore, it is designed to withstand high pressure and boasts an impressive production capacity, delivering superior quality outcomes.

The equipment undergoes expert heat treatment, enhancing its pliability and flexibility, resulting in improved performance.

Each component of the equipment is standardized, enabling effortless interchangeability and efficient management.The durability of this machinery surpasses that of its counterparts by an impressive 50%, exhibiting a significantly extended lifespan.

Machine Model

No	Item	Casting							Forging
No	Item	BZ650	BZ700	BZ750	BZ800	BZ850	BZ900	BZ1050	BD650	BD800	BD850
1	Single Cylinder Thrust（MN)	36.5	42	48.5	55	62	63.6	81.4	37.5	56	63
2	Design pressure(MPa)	120	120	120	130	130	130	130	120	130	130
3	Rated Pressure（MPa)	96	96	96	96	96	96	96	98	98	98
4	Diameter of Cylinder(mm)	650	700	750	800	850	900	1050	650	800	850
5	Maximum Piston Stroke (mm)	100	95	95	100	100	100	110	90	90	90
6	Opening Height（mm）	845	930	970	1010	1000	1000	1080	845	950	980
7	Closing Height（mm）	645	730	770	810	820	820	880	665	770	800
8	Boost Ratio	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1
9	Supercharger Oil Discharge（L）	29	32	34	37	40	43	52	29	37	40
10	Electric Heating Power （KVA）	60	60	60	70	80	80	100	60	70	80
11	Total Motor Power （KW）	30	30	30	40	40	40	50	30.5	40	40
12	Overall dimension (LxWxH) （mm)	2660x2660x3260	2830×2830×3430	2940×2940×3500	2990x2990x3590	3080x3080x3680	3140×3140×3740	3430x3430x4060	264026403240	293029303530	302030203620
13	Total weight（t）	54.5	67	73	81.5	92	98	120	58.3	75	86
14	Application Scope	Type I Material、Superfine Material、PCD,CBN	Type I Material、Superfine Material、PCD,CBN	Type I Material、Superfine Material、PCD,CBN	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD

Core Technology

Force diagram of six-axis multi-anvil press

six-axis multi-anvil press anvil

Cracking accident during the synthesis process of six-axis multi-anvil

The precision level is elevated by 10 times, whereas the applied pressure is amplified by 20%, resulting in a life span that is 1.5 times longer.The synthetic block's center of mass is concentrated at its central volume point. The assembly of the synthetic block is conducted in a symmetrical manner in the direction of heating. This entails complete symmetrical alignment of the four non-heating hammers, as well as the symmetrical orientation of the two heating hammers. When synthesizing synthetic diamonds through the high temperature and high pressure technique, challenges such as hammer cracks and explosions have always been a focus of extensive investigation. Apart from potential flaws in the cemented carbide anvil's quality and the synthetic block's structural design, the six-sided top press's conception, fabrication, and overall machine adjustment must meet the requisites of the unified tripartite system. If this is achieved, the deformation and force distribution across each component of the entire machine achieve equilibrium, ensuring the absence of any possibility of firing issues.In terms of the cemented carbide top hammer's coincidental center: the positioning of the hammer's force center is independent of the relative location of the hinge beam structure center. Only the cemented carbide anvil's force center exists at a single point, which is adjusted to align as closely as possible with the hinge beam structure center.