Super Hard Material HPHT Cubic Press Machine

Short Description:

New processing technology, no need to repeatedly go on and off the machine, avoiding poor accuracy caused by repeated positioning, the alignment of the six cylinders is within 0.1mm, far exceeding the national standard of 0.4mm; the verticality, parallelism, and symmetry of the beam are 0.05mm, and the national standard does not exceed 0.3 mm; smoothness 1.6, far exceeding the national standard 3.2-6.3.

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Product Detail

Product Tags

Advanced Tech

5-axis machining center processing, the processing efficiency is 3 times that of the soil boring machine, and the processing accuracy is more than 10 times that of the soil boring machine, which is easier to assemble and reduces the requirements for tooling technicians;
High-precision processing equipment operates stably, with low consumption of anvils, and the service life of equipment is 30% higher than that of the same industry, saving about 50% of diamond production costs. The same type of equipment has a larger cavity, a larger usable anvils surface, and a production capacity 20% higher than that of the same industry.
All equipment parts are standardized and interchangeable, disrupting the industry and guiding the establishment of industry standards

HPHT Machine Advantage

High processing accuracy, neutral accuracy within 5μm, easy assembly, good stability.

Large cavity, large usable anvil surface, high design pressure, high production capacity and good quality.

Professional heat treatment, equipment ductility, better flexibility.

Parts of any piece of equipment can be interchanged and managed in a standardized manner.

The service life of the equipment is 50% longer than other company’s machine.

Machine Model

No	Item	Casting							Forging
No	Item	BZ650	BZ700	BZ750	BZ800	BZ850	BZ900	BZ1050	BD650	BD800	BD850
1	Single Cylinder Thrust（MN)	36.5	42	48.5	55	62	63.6	81.4	37.5	56	63
2	Design pressure(MPa)	120	120	120	130	130	130	130	120	130	130
3	Rated Pressure（MPa)	96	96	96	96	96	96	96	98	98	98
4	Diameter of Cylinder(mm)	650	700	750	800	850	900	1050	650	800	850
5	Maximum Piston Stroke (mm)	100	95	95	100	100	100	110	90	90	90
6	Opening Height（mm）	845	930	970	1010	1000	1000	1080	845	950	980
7	Closing Height（mm）	645	730	770	810	820	820	880	665	770	800
8	Boost Ratio	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1
9	Supercharger Oil Discharge（L）	29	32	34	37	40	43	52	29	37	40
10	Electric Heating Power （KVA）	60	60	60	70	80	80	100	60	70	80
11	Total Motor Power （KW）	30	30	30	40	40	40	50	30.5	40	40
12	Overall dimension (LxWxH) （mm)	2660x2660x3260	2830×2830×3430	2940×2940×3500	2990x2990x3590	3080x3080x3680	3140×3140×3740	3430x3430x4060	264026403240	293029303530	302030203620
13	Total weight（t）	54.5	67	73	81.5	92	98	120	58.3	75	86
14	Application Scope	Type I Material、Superfine Material、PCD,CBN	Type I Material、Superfine Material、PCD,CBN	Type I Material、Superfine Material、PCD,CBN	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD

Core Technology

Force diagram of six-axis multi-anvil press

six-axis multi-anvil press anvil

Cracking accident during the synthesis process of six-axis multi-anvil

Precision is 10 times Higher, pressure is 20% Higher, life times 1.5 times Longer.
The center of gravity of the synthetic block is at its volume center point: the structure of the synthetic block is assembled symmetrically in the heating direction, that is, the directions of the four non-heating hammers are completely symmetrical, and the directions of the two heating hammers are symmetrical. In the process of synthesizing synthetic diamond by high temperature and high pressure method, cracking hammer and blasting are the difficulties that people have always wanted to solve thoroughly. Aside from the possible defects in the quality of the cemented carbide anvil and the structural design of the synthetic block, in the design of the six-sided top press , manufacturing, and the adjustment of the whole machine meet the requirements of the three-in-one, then the deformation and force of each part of the whole machine are balanced, and there is no possibility of firing problems
Coincidence center of the cemented carbide top hammer: the position of the center of the force of the cemented carbide top hammer has no direct relationship with the relative position of the hinge beam structure center, and the six Only the center of force of the cemented carbide anvil is on one point, and this point coincides with the point of the hinge beam structure center as much as possible
The machining accuracy of the hinged beam and the consistency of the machining accuracy of multiple hinged beams: ensure the accuracy of the hinged beam under normal temperature and pressure debugging conditions, and ensure that the deformation of each hinged beam remains consistent when subjected to the dual effects of high temperature and high pressure.