Moreover, it facilitates assembly and reduces the requirements for tooling technicians.The high-precision processing equipment operates with stability, minimal anvil consumption, and boasts a 30% longer equipment lifespan compared to other companies in the same sector. Consequently, it results in a reduction of approximately 50% in diamond production costs. Furthermore, this equipment type features a more spacious cavity, a larger usable anvil surface, and a production capacity that exceeds that of the industry by 20%.Through the standardization and interchangeability of all equipment parts, the industry is disrupted, driving the establishment of industry norms.
Exact processing precision, neutral precision within 5μm, convenient assembly, excellent stability.
Spacious cavity, extensive functional anvil surface, elevated design pressure, increased production ability and commendable quality.
Expert heat treatment, equipment malleability, enhanced flexibility.
Components of any equipment can be exchanged and regulated uniformly.
The equipment's lifespan is 50% more extensive than machines from alternative firms.
No | Item | Casting | Forging | ||||||||
BZ650 | BZ700 | BZ750 | BZ800 | BZ850 | BZ900 | BZ1050 | BD650 | BD800 | BD850 | ||
1 | Single Cylinder Thrust(MN) | 36.5 | 42 | 48.5 | 55 | 62 | 63.6 | 81.4 | 37.5 | 56 | 63 |
2 | Design pressure(MPa) | 120 | 120 | 120 | 130 | 130 | 130 | 130 | 120 | 130 | 130 |
3 | Rated Pressure(MPa) | 96 | 96 | 96 | 96 | 96 | 96 | 96 | 98 | 98 | 98 |
4 | Diameter of Cylinder(mm) | 650 | 700 | 750 | 800 | 850 | 900 | 1050 | 650 | 800 | 850 |
5 | Maximum Piston Stroke (mm) | 100 | 95 | 95 | 100 | 100 | 100 | 110 | 90 | 90 | 90 |
6 | Opening Height(mm) | 845 | 930 | 970 | 1010 | 1000 | 1000 | 1080 | 845 | 950 | 980 |
7 | Closing Height(mm) | 645 | 730 | 770 | 810 | 820 | 820 | 880 | 665 | 770 | 800 |
8 | Boost Ratio | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 |
9 | Supercharger Oil Discharge(L) | 29 | 32 | 34 | 37 | 40 | 43 | 52 | 29 | 37 | 40 |
10 | Electric Heating Power (KVA) | 60 | 60 | 60 | 70 | 80 | 80 | 100 | 60 | 70 | 80 |
11 | Total Motor Power (KW) | 30 | 30 | 30 | 40 | 40 | 40 | 50 | 30.5 | 40 | 40 |
12 | Overall dimension (LxWxH) (mm) | 2660x2660x3260 | 2830×2830×3430 | 2940×2940×3500 | 2990x2990x3590 | 3080x3080x3680 | 3140×3140×3740 | 3430x3430x4060 | 2640*2640*3240 | 2930*2930*3530 | 3020*3020*3620 |
13 | Total weight(t) | 54.5 | 67 | 73 | 81.5 | 92 | 98 | 120 | 58.3 | 75 | 86 |
14 | Application Scope | Type I Material、Superfine Material、PCD,CBN | Type I Material、Superfine Material、PCD,CBN | Type I Material、Superfine Material、PCD,CBN | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD |
Enhanced accuracy by a factor of 10, amplified pressure by 20%, and extended lifespan by 1.5 times.The synthetic block's center of mass aligns with its volumetric center: the structure of the synthetic block is symmetrically assembled in the heating direction, with complete symmetry in the directions of the four non-heating hammers, and symmetrical directions of the two heating hammers. In the process of manufacturing synthetic diamond through high temperature and high pressure techniques, the challenges of hammer cracking and explosive impact have always been sought to be thoroughly resolved. Along with potential flaws in the quality of the cemented carbide anvil and the structural design of the synthetic block, the design, production, and adjustment of the six-sided top press must adhere to the requirements of the three-in-one principle, ensuring the balanced deformation and force distribution throughout the entire machine and eliminating the possibility of firing issues.The convergence center of the cemented carbide top hammer: the position of the force center of the cemented carbide top hammer is not directly related to the relative position of the hinge beam structure center. Only the force center of the cemented carbide anvil converges to a single point, with efforts made to align this point with the hinge beam structure center as closely as possible.The precision of the hinge beam's machining and the consistency of machining accuracy across multiple hinge beams: the accuracy of the hinge beam is guaranteed under normal temperature and pressure calibration conditions, ensuring that the deformation remains consistent across all hinge beams when subjected to the dual effects of high temperature and high pressure.
New processing technology, five-axis machining center machining, gantry three-coordinate detection