PCD/PCBN HPHT Cubic Press Machine

Short Description:

Modern processing technology, no need to repeatedly start and stop the machine, preventing inaccurate results due to repeated positioning; the alignment of the six cylinders is within 0.1mm, greatly surpassing the national standard of 0.4mm; the verticality, parallelism, and symmetry of the beam are 0.05mm, not exceeding the national standard of 0.3mm; smoothness 1.6, significantly exceeding the national standard range of 3.2-6.3.

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Product Detail

Product Tags

Advanced Tech

Processing with a 5-axis machining center, the processing efficiency is triple that of the soil boring machine, and the processing accuracy is more than ten times higher, making it easier to assemble and reducing the requirements for tooling technicians. High-precision processing equipment operates steadily, with minimal anvil consumption and a 30% longer equipment service life compared to the same industry, resulting in approximately 50% savings in diamond production costs. The same type of equipment has a larger chamber, a larger usable anvil surface, and a 20% higher production capacity compared to the same industry. All equipment parts are standardized and interchangeable, disrupting the industry and guiding the establishment of industry norms.

HPHT Machine Advantage

Great precisionin processing, accuracy within 5μm, convenient assembly, excellent stability.

Spacious chamber, extensive usable surface of the anvil, remarkable design pressure, high production capability, and superior quality.

Specialized heat treatment, equipment malleability, enhanced adaptability.

Components of any equipment can be exchanged and regulated in a standardized approach.

The equipment's longevity is 50% more extensive than machines from other companies.

Machine Model

No	Item	Casting							Forging
No	Item	BZ650	BZ700	BZ750	BZ800	BZ850	BZ900	BZ1050	BD650	BD800	BD850
1	Single Cylinder Thrust（MN)	36.5	42	48.5	55	62	63.6	81.4	37.5	56	63
2	Design pressure(MPa)	120	120	120	130	130	130	130	120	130	130
3	Rated Pressure（MPa)	96	96	96	96	96	96	96	98	98	98
4	Diameter of Cylinder(mm)	650	700	750	800	850	900	1050	650	800	850
5	Maximum Piston Stroke (mm)	100	95	95	100	100	100	110	90	90	90
6	Opening Height（mm）	845	930	970	1010	1000	1000	1080	845	950	980
7	Closing Height（mm）	645	730	770	810	820	820	880	665	770	800
8	Boost Ratio	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1	7.7:1
9	Supercharger Oil Discharge（L）	29	32	34	37	40	43	52	29	37	40
10	Electric Heating Power （KVA）	60	60	60	70	80	80	100	60	70	80
11	Total Motor Power （KW）	30	30	30	40	40	40	50	30.5	40	40
12	Overall dimension (LxWxH) （mm)	2660x2660x3260	2830×2830×3430	2940×2940×3500	2990x2990x3590	3080x3080x3680	3140×3140×3740	3430x3430x4060	264026403240	293029303530	302030203620
13	Total weight（t）	54.5	67	73	81.5	92	98	120	58.3	75	86
14	Application Scope	Type I Material、Superfine Material、PCD,CBN	Type I Material、Superfine Material、PCD,CBN	Type I Material、Superfine Material、PCD,CBN	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD	Diamond、Big Monomorph、Big PCBN、PCD

Core Technology

Force diagram of six-axis multi-anvil press

six-axis multi-anvil press anvil

Cracking accident during the synthesis process of six-axis multi-anvil

Enhanced accuracy by a factor of ten, increased pressure by 20%, and extended lifespan by 1.5 times. The synthetic block's center of gravity is located at its volume center: the structure of the synthetic block is symmetrically assembled in the heating direction. This implies that the four non-heating hammers have completely symmetrical orientations, while the two heating hammers also exhibit symmetrical directions. In the process of creating synthetic diamonds through the high temperature and high pressure technique, resolving the challenges of hammer cracking and blasting has long been a goal. In addition to potential defects in the quality of the cemented carbide anvil and the structural design of the synthetic block, it is crucial that the design, manufacturing, and adjustment of the six-sided top press adhere to the requirements of the three-in-one. This ensures a balanced distribution of deformation and force across all components of the machine, removing any possibility of firing issues.