The arrangement of the six cylinders is within 0.1mm, surpassing the national measurement of 0.4mm; the perpendicularity, conformity, and uniformity of the beam measure 0.05mm, and the national standard doesn't go over 0.3mm; evenness 1.6, well beyond the national criterion of 3.2-6.3.
Precise processing precision, accuracy within 5μm, simple assembly, commendable stability.
Spacious enclosure, ample surface for anvil use, elevated design pressure, increased production capability, and fine quality.
Skilled heat treatment, equipment pliability, enhanced adaptability.
Components of any machinery can be swapped and regulated in a standardized fashion.
System's durability exceeds that of competitor's apparatus by 50%.
No | Item | Casting | Forging | ||||||||
BZ650 | BZ700 | BZ750 | BZ800 | BZ850 | BZ900 | BZ1050 | BD650 | BD800 | BD850 | ||
1 | Single Cylinder Thrust(MN) | 36.5 | 42 | 48.5 | 55 | 62 | 63.6 | 81.4 | 37.5 | 56 | 63 |
2 | Design pressure(MPa) | 120 | 120 | 120 | 130 | 130 | 130 | 130 | 120 | 130 | 130 |
3 | Rated Pressure(MPa) | 96 | 96 | 96 | 96 | 96 | 96 | 96 | 98 | 98 | 98 |
4 | Diameter of Cylinder(mm) | 650 | 700 | 750 | 800 | 850 | 900 | 1050 | 650 | 800 | 850 |
5 | Maximum Piston Stroke (mm) | 100 | 95 | 95 | 100 | 100 | 100 | 110 | 90 | 90 | 90 |
6 | Opening Height(mm) | 845 | 930 | 970 | 1010 | 1000 | 1000 | 1080 | 845 | 950 | 980 |
7 | Closing Height(mm) | 645 | 730 | 770 | 810 | 820 | 820 | 880 | 665 | 770 | 800 |
8 | Boost Ratio | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 | 7.7:1 |
9 | Supercharger Oil Discharge(L) | 29 | 32 | 34 | 37 | 40 | 43 | 52 | 29 | 37 | 40 |
10 | Electric Heating Power (KVA) | 60 | 60 | 60 | 70 | 80 | 80 | 100 | 60 | 70 | 80 |
11 | Total Motor Power (KW) | 30 | 30 | 30 | 40 | 40 | 40 | 50 | 30.5 | 40 | 40 |
12 | Overall dimension (LxWxH) (mm) | 2660x2660x3260 | 2830×2830×3430 | 2940×2940×3500 | 2990x2990x3590 | 3080x3080x3680 | 3140×3140×3740 | 3430x3430x4060 | 2640*2640*3240 | 2930*2930*3530 | 3020*3020*3620 |
13 | Total weight(t) | 54.5 | 67 | 73 | 81.5 | 92 | 98 | 120 | 58.3 | 75 | 86 |
14 | Application Scope | Type I Material、Superfine Material、PCD,CBN | Type I Material、Superfine Material、PCD,CBN | Type I Material、Superfine Material、PCD,CBN | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD | Diamond、Big Monomorph、Big PCBN、PCD |
Synthetic block's mass center is its gravity's central point: the structure of the block is symmetrically assembled towards the heating direction, meaning the four non-heating hammers have complete symmetry, as do the two heating hammers. When synthesizing synthetic diamond through high temperature and high pressure, cracking hammer and blasting pose persistent challenges to overcome. Apart from potential flaws in the quality of the cemented carbide anvil and the synthetic block's structural design, the six-sided top press's creation and the overall machine's configuration fulfill the requirements for a three-in-one system. In doing so, the deformation and force distribution across each component of the machine are balanced, thereby eliminating any possibility of firing issues. The position of the cemented carbide top hammer's force center coincides with the hinge beam structure center as closely as possible, but it has no direct relationship with the relative position. On the other hand, only the center of force of the cemented carbide anvil is precisely on one point, which ideally aligns with the hinge beam structure center's point. To guarantee the precision of each hinged beam's machining under standard temperature and pressure settings, and to ensure consistent deformation when exposed to high temperature and high pressure effects, maintaining the machining accuracy of multiple hinged beams is vital.
New processing technology, five-axis machining center machining, gantry three-coordinate detection